基于数字孪生的生产线分布式近物理集成调试方法

doi:10.3969/j.issn.1007-7375.2023.05.014

工业工程 ›› 2023, Vol. 26 ›› Issue (5): 124-130.doi: 10.3969/j.issn.1007-7375.2023.05.014

基于数字孪生的生产线分布式近物理集成调试方法

邓文顺, 刘强, 赵荣丽

广东工业大学省部共建精密电子制造技术与装备国家重点实验室，广东广州 510006

收稿日期:2022-01-25 发布日期:2023-10-25
作者简介:邓文顺(1997-),男,广东省人,硕士研究生,主要研究方向为工业软件、数字孪生
基金资助:
广东省重大专项资助项目 (2019B090916002)

A Distributed Approximate Physical Integrated Commissioning Method for Production Lines Based on Digital Twins

DENG Wenshun, LIU Qiang, ZHAO Rongli

State Key Laboratory of Precision Electronic Manufacturing Technology and Equipment, Guangdong University of Technology, Guangzhou 510006, China

Received:2022-01-25 Published:2023-10-25

摘要/Abstract

摘要： 为了解决生产线的设计调试周期长、成本高等问题，研究了制造系统的调试方法及其应用。根据各方法的特点，集成软件在环、硬件在环和设备在环技术，提出一种基于数字孪生的生产线分布式近物理集成调试方法。该方法通过在设计阶段搭建物理实体的数字孪生模型，能够对生产线进行设计方案的虚拟调试、控制器的半实物调试和虚实同步的设备在环调试，支持多供应商设备异地分段式的空载集成调试，以改善智能车间生产线集成过程中对异地设备和整线管控逻辑的调试验证过程。最后基于数字孪生系统 (digital twins system, DTS) 并通过电机装配线案例验证了该方法的有效性。

关键词: 数字孪生, 分布式, 近物理仿真, 集成调试

Abstract: In order to solve the problem of long cycle and high cost of production line designing and commissioning, the commissioning method and its application in manufacturing systems are studied. According to the characteristics of each method, a digital twins-based distributed approximate physical integrated commissioning method for production lines is proposed by integrating hardware-in-loop, software-in-loop and equipment-in-loop technology. Through establishing digital twins model for physical entities during the design phase, this method can conduct commissioning of production lines with virtual commissioning for the design scheme, semi-physical commissioning for the controller and equipment-in-loop commissioning for the synchronization of virtuality and reality. Also, it supports sectional no-load integrated commissioning for multiple suppliers' equipment to improve the commissioning and validation processes of remote equipment and production line control logic during the integration process of intelligent workshop production lines. Finally, the effectiveness of the method is verified based on a digital twins system (DTS) through a case of a motor assembly line.

Key words: digital twins, distributed, approximate physical simulation, integrated commissioning

中图分类号:

TP391

邓文顺, 刘强, 赵荣丽. 基于数字孪生的生产线分布式近物理集成调试方法[J]. 工业工程, 2023, 26(5): 124-130.

DENG Wenshun, LIU Qiang, ZHAO Rongli. A Distributed Approximate Physical Integrated Commissioning Method for Production Lines Based on Digital Twins[J]. Industrial Engineering Journal, 2023, 26(5): 124-130.

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基于数字孪生的生产线分布式近物理集成调试方法

A Distributed Approximate Physical Integrated Commissioning Method for Production Lines Based on Digital Twins

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