考虑模具约束和工装生产的铸造车间作业计划联合方法

    Joint Approach of Operation Planning in the Casting Workshop Considering Mold Constraints and Tooling Production

    • 摘要: 在家居企业铸造车间中,砂芯加工和浇铸加工是铸造工艺的关键环节。二者相互关联,砂芯加工需要在浇铸之前完成,而浇铸又依赖于前期砂芯的加工进度。在实际生产中,由于二者作业计划不协调,一方的延误会直接影响到另一方的进度,从而导致整个订单的拖期,同时生产过程还存在模具约束。基于以上问题,本文构建了以最小化订单总拖期时间为目标的联合调度优化模型,旨在通过改进灰狼优化算法解决铸造车间中的作业调度问题,并提出一种基于知识的进化搜索算子以增强全局搜索能力,提升求解的精度和效率。基于由企业实际订单及工艺结构生成的多个基准算例,结合正交试验法进行参数优化。实验结果表明,所提改进算法在求解效率和优化质量上优于传统的调度算法;在减少订单拖期时间方面,改进算法相较于对比算法具有显著的优势,且在实际生产中的应用效果良好,能够有效减少作业过程中的不确定性,提高生产调度的精度和灵活性。

       

      Abstract: In the foundry workshop of a household enterprise, sand core processing and casting processing are key links, and the two are usually interrelated and have a chronological sequence relationship: sand core processing needs to be completed before casting, and casting depends on the processing progress of the previous sand core. In actual production, due to the lack of coordination between the two operation plans, it often leads to the delay of one party directly affecting the progress of the other party, which leads to the delay of the entire order, and at the same time, there are mold constraints in the production process. Based on the above problems, this paper constructs a joint scheduling optimization model with the goal of minimizing the total order delay time, aiming to solve the job scheduling problem in the casting shop through an improved grey wolf optimization algorithm, and proposes a knowledge-based evolutionary search operator to enhance the global search capability and improve the accuracy and efficiency of the solution. Based on the actual order and process structure of the enterprise, several benchmark examples are used to optimize the parameters combined with orthogonal test method. The experimental results show that the proposed algorithm is superior to the traditional scheduling algorithm in solving efficiency and optimizing quality. In terms of reducing the order delay time, the improved algorithm has significant advantages compared with the comparison algorithm, and the application effect is good in actual production, which can effectively reduce the uncertainty in the process of operation and improve the precision and flexibility of production scheduling.

       

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