工厂布局的概念设计

    Conceptual Design of Plant Layout

    • 摘要: 针对传统工厂布局形态构建过程缺少概念设计的问题,提出了一种工厂布局的概念设计框架。从功能和性能两个角度进行工厂布局的概念设计,功能体现在作业单位的初步划分,性能体现在构建布局方案。采用中心小组法收集顾客需求;利用质量屋将设计需求转化工程特性,并据此提出需要解决的关键问题;利用头脑风暴法得出解决关键问题的设计概念;在设计概念的指导下,应用公理设计法划分作业单位;应用进化树探究工厂的进化趋势,从进化树中选取布局方案的可行解;在设计概念的指导下采用形态学矩阵得出最优的布局概念解。最后,通过一个工厂布局案例验证了概念设计框架的有效性和实用性。

       

      Abstract: To address the lack of conceptual design in the formation process of traditional plant layout, a conceptual design framework for plant layout is proposed. The proposed conceptual design considers both functional and performance aspects: the functionality is reflected in the preliminary division of activities, while the performance is reflected in the construction of layout schemes. The focus group method is adopted to collect customer demand. By using the House of Quality, the design demand is transformed into engineering characteristics, and the key issues to be solved are put forward accordingly. Brainstorming is used to generate design concepts for solving these key issues. Guided by the design concepts, the axiomatic design method is applied to divide the activities. The evolutionary tree is used to explore the evolutionary trend of the plant, and the feasible layout solution is selected from the evolutionary tree. The optimal layout concept solution is obtained by using the morphological matrix based on the design concepts. Finally, a factory layout case verifies the effectiveness and practicability of the conceptual design framework.

       

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