多层穿梭车系统换层策略分析与效率优化

    Efficiency Analysis and Optimization of Layer-Switching Strategies for Automated Vehicle Storage and Retrieval Systems

    • 摘要: 为研究漫游者模式多层穿梭车系统中穿梭车性能及其换层策略对系统效率的影响,构建了基于离散事件仿真方法的参数化、模块化的多层穿梭车系统效率评价模型。通过控制变量法,效率评价模型分析了穿梭车数量、穿梭车速度、货架布局等因素对系统效率的影响,并研究了4种换层策略对系统效率的影响。“穿梭车数量递增”仿真实验结果表明,货物提升机是制约系统效率的关键,配置过多的穿梭车会降低每台穿梭车的利用率;相比于巡回者模式,漫游者模式多层穿梭车系统能更有效平衡穿梭车与提升机之间的搬运能力,提升穿梭车利用率。“穿梭车换层策略”对比实验结果表明,相比于工程实践中常用的“按时间先后顺序”的换层策略,“按起点距离远近”的换层策略更优,可将系统效率提升3.1% ~ 5.8%。

       

      Abstract: To investigate the impact of shuttle performance and layer-switching strategies on the efficiency of the Tier-to-Tier Automated Vehicle Storage and Retrieval System (TTAVS/RS), a parameterized and modular efficiency evaluation model for AVS/RS was developed based on the discrete event simulation method. Employing the control variable approach, the model analyzed the effects of shuttle quantity, shuttle speed, and rack layout on system efficiency, while examining the influence of four layer-switching strategies. Simulation experiments with incrementally increasing shuttle quantities revealed that the goods lift constitutes the primary bottleneck constraining system efficiency, and excessive shuttles reduce per-shuttle utilization; compared to the Tier-Captive mode, the Tier-to-Tier mode more effectively balances the handling capacity between shuttles and lifts, thereby enhancing shuttle utilization. Comparative experiments on layer-switching strategies demonstrated that, relative to the commonly adopted “first-come-first-served” strategy in engineering, the “shortest origin distance first” strategy yields superior performance, improving system efficiency by 3.1%–5.8%.

       

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