面向复杂制造环境的任务驱动型产能评估方法与系统开发

    Task-Driven Capacity Evaluation Method and System Development for Complex Manufacturing Environments

    • 摘要: 在制造业竞争日益激烈、生产任务日趋复杂多变的背景下,准确的产能评估对企业保持竞争优势、提高生产效率至关重要。然而,传统的工时测算法在应对复杂制造环境时存在明显不足,难以有效处理生产过程中的动态扰动。本文建立了一种面向复杂制造环境的任务驱动型产能评估仿真系统。该系统包含产线定义、订单管理、产能分析、仿真运行和产能评估等功能模块,通过分析型方法计算理论有效产能,并通过订单驱动的离散时间仿真估计实际产能,进而实现对非理想环境下的生产仿真与产能评估。基于某制造企业的机械加工厂的案例分析表明,本文提出的方法能够在非理想环境下更准确地评估产能,计算设备利用率,相较于传统方法提升了产能评估的灵活性与可靠性。

       

      Abstract: In the context of increasingly fierce manufacturing competition and increasingly complex production tasks, accurate production capacity evaluation has become crucial for enterprises to maintain competitive advantages and enhance production efficiency. However, traditional man-hour measurement methods demonstrate significant limitations in addressing complex manufacturing environments,particularly in handling dynamic disturbances during production processes. This study proposes and develops a task-driven production capacity evaluation simulation system for complex manufacturing environments. The system integrates functional modules including production line definition, order management,capacity analysis, simulation operation, and capacity evaluation. It calculates theoretical effective capacity through analytical methods and estimates practical capacity via order-driven discrete-time simulation, thereby achieving production simulation and capacity evaluation under non-ideal conditions. A case study conducted in a machining factory of a manufacturing enterprise demonstrates that the proposed method and system can more accurately evaluate production capacity and calculate equipment utilization rates in non-ideal environments, showing enhanced flexibility and reliability compared with conventional approaches.

       

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