基于领域本体知识的高温合金铸造工艺优化模型构建与应用

    Domain Ontology-Based Construction and Application of A Process Optimization Model for Superalloy Casting

    • 摘要: 高温合金铸造工艺是航空航天等领域的关键技术,但面临工艺复杂、多物理场耦合及缩孔与疏松等缺陷难控的挑战。传统方法依赖经验试错,效率低、成本高;现有数字化技术存在数据异构、模型通用性差等问题。本文创新性地引入领域本体知识,基于IOF (industrial ontologies foundry)工业本体框架构建金属制造领域本体模型,实现工艺知识的语义规范化表达。在此基础上,开发熔模铸造流程数字模型,集成全链条物联网数据,支持实时仿真与优化。以某高温合金叶片铸件为例,应用验证表明:通过模型精准定位浇注温度波动(±15℃)和料浆黏稠度(>500 cP)等根因,实施参数优化后,产品合格率从40%提升至66%,夹渣和脱层缺陷发生率分别下降58%和37%。本研究为高温合金铸造的智能化转型提供了理论与实践支撑。

       

      Abstract: Superalloy casting is critical in aerospace and related fields, yet it remains challenging due to complex processes, multi-physics coupling, and difficulties in defect control such as shrinkage porosity and hot cracks. Traditional methods rely on empirical trial-and-error, resulting in low efficiency and high cost, while existing digital technologies suffer from data heterogeneity and limited model generality. To address these issues, this study introduces domain ontology knowledge to construct an ontology model for the metal manufacturing domain based on the IOF industrial ontology framework, enabling standardized semantic representation of process knowledge. On this basis, a digital model of the investment casting process is developed, integrating full-chain Internet-of-Things data for real-time simulation and optimization. Validated with a superalloy blade casting case, the model identifies root causes like pouring temperature fluctuations (±15℃) and slurry viscosity (>500 cP). After parameter adjustment, the product qualification rate increases from 40% to 66%, while the incidence of slag inclusion and delamination defects decrease by 58% and 37%, respectively. This work offers both theoretical and practical support for intelligent transformation in superalloy casting.

       

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