基于领域本体知识的高温合金铸造工艺优化模型构建与应用

    Domain Ontology-Based Construction and Application of Process Optimization Model for Superalloy Casting

    • 摘要: 高温合金铸造工艺是航空航天等领域的关键技术,但面临工艺复杂、多物理场耦合及缩孔与疏松等缺陷难控等挑战。传统方法依赖经验试错,效率低、成本高;现有数字化技术存在数据异构、模型通用性差等问题。本文创新性地引入领域本体知识,基于IOF工业本体框架构建金属制造领域本体模型,实现工艺知识的语义规范化表达。在此基础上,开发熔模铸造流程数字模型,集成全链条物联网数据,支持实时仿真与优化。以某高温合金叶片铸件为例,应用验证表明:通过模型精准定位浇注温度波动(±15℃)和料浆黏稠度(>500 cP)等根因,实施参数优化后,产品合格率从40%提升至66%,夹渣和脱层缺陷发生率分别下降58%和37%。本研究为高温合金铸造的智能化转型提供了理论与实践支撑。

       

      Abstract: High-temperature alloy casting is critical in aerospace and energy fields, but it faces challenges such as complex processes, multi-physics coupling, and difficult defect control such as shrinkage porosity and hot cracks. Traditional methods rely on empirical trial-and-error, resulting in low efficiency and high costs, while existing digital technologies suffer from data heterogeneity and poor model generality. This study innovatively introduces domain ontology knowledge, constructing a metal manufacturing domain ontology model based on the IOF industrial ontology framework to standardize semantic expression of process knowledge. A digital model of the investment casting process is developed, integrating full-chain Internet-of-Things data for real-time simulation and optimization. Validated with a superalloy blade casting case, the model identifies root causes like pouring temperature fluctuations (±15°C) and slurry viscosity (>500 cP). After parameter adjustments, the product qualification rate increases from 40% to 66%, with slag inclusion and delamination defects reduced by 58% and 37%, respectively. This work offers an effective approach for intelligent transformation in high-temperature alloy casting.

       

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