基于IPSO-SA算法的医用耗材多周期库存优化

    Research on Multi-period Inventory Optimization of Medical Consumables Based on IPSO-SA Algorithm

    • 摘要: 针对医用耗材企业分布式仓储体系下,多仓补货决策复杂、库存成本与服务水平难以协同优化的问题,提出一种面向多仓协同补货的库存优化方法。在此基础上,建立以库存持有成本、缺货损失成本和运输成本最小化为目标的库存优化模型,并将产品效期、批次管理、运输方式经济性及补货量限制等业务约束纳入模型。算法部分提出一种粒子群优化−模拟退火两阶段混合算法。在粒子群优化算法基础上,通过全局搜索以获得较优初始解,引入模拟退火算法的概率突跳机制以跳出局部最优,实现多周期补货量与运输方案的协同优化,同时结合滚动时域机制动态生成未来4周期的补货计划,提高补货决策的动态适应能力。案例研究结果表明,与企业现行补货策略相比,优化方案使总运营成本下降约39.23%,其中库存持有成本降低38.60%,运输成本降低62.31%,缺货损失成本降低39.43%。研究结果表明,该方法能够有效支持多仓环境下医用耗材补货决策,为企业供应链库存优化提供可行的决策支持方法。

       

      Abstract: To address the complexity of multi-warehouse replenishment decisions and the difficulty of jointly optimizing inventory cost and service level in the distributed warehousing system of medical consumables enterprises, an inventory optimization method for multi-warehouse collaborative replenishment is proposed. Based on this, an inventory optimization model is developed with the objective of minimizing inventory holding cost, shortage cost, and transportation cost, while incorporating practical operational constraints such as product shelf-life, batch management, transportation mode economy, and replenishment quantity limits. In the algorithm design, a two-stage hybrid algorithm combining particle swarm optimization (PSO) and simulated annealing (SA) is proposed. On the basis of the PSO algorithm, global search is first performed to obtain high-quality initial solutions. Then, the probabilistic jumping mechanism of the SA algorithm is introduced to escape local optima, enabling the coordinated optimization of multi-period replenishment quantities and transportation schemes. Meanwhile, a rolling horizon mechanism is incorporated to dynamically generate replenishment plans for the next four periods, thereby improving the adaptability of replenishment decision-making. Case study results show that, compared with the enterprise′s current replenishment strategy, the proposed optimization scheme reduces the total operating cost by approximately 39.23%, including reductions of 38.60% in inventory holding cost, 62.31% in transportation cost, and 39.43% in shortage cost. The results demonstrate that the proposed method can effectively support replenishment decision-making in multi-warehouse environments and provide a feasible decision-support approach for supply chain inventory optimization in medical consumables enterprises.

       

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