汽车底盘生产线价值流图分析及改善方案

    Analysis and Improvement of Automobile Chassis Production Line Based on Value Stream Map

    • 摘要: 为解决W公司汽车底盘生产线平衡率低,生产线布局不合理和物流与信息流不通畅等问题,利用价值流图工具对工序进行重组,引入U型生产线和看板管理,采用柔性化的生产作业方式,设置原材料和产品终端超市。最终使生产线平衡率由71.1%提高到93.9%,增值率由4.2%提高到9.87%,加工效率由4.3%提高到11%。

       

      Abstract: To solve the problems of the low balance efficiency of automobile chassis production line, unreasonable layout and lack of information flow, the production process is restructured using the tool of value stream map. In other words, by introducing the U-shaped line and visual management and adopting flexible mode of production operation, the terminal supermarket of raw materials and products is set up. At last, as can be seen, the line balance efficiency is increased from 71.1% to 93.9%, the increment rate from 4.2% to 9.87%, the machining efficiency increased from 4.3% to 11%.

       

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