零部件SPS配送的拣选区柔性分区问题

    On Flexible Zoning Problem of Picking Area for Part SPS Distribution

    • 摘要: 对生产线顺序拉动下的零部件拣选配送区的分区拣选问题作出研究。在SPS配送模式下,为实现分区拣选时间均衡及与生产节拍相一致这2个目标,建立含有生产节拍的数学模型,通过寻找每区的最佳储位数,最小化目标函数,进而得出最优分区数目。提出启发式算法对各零部件拣选频率优化排序,找到频率储位分配原则,以此化简模型。通过算例研究,令生产节拍分别在160 s及80 s时,结果显示各分区拣选时间均衡,并与生产节拍相一致。这样,随着生产线生产节拍的变化可以灵活改变拣选区数目,亦即拣选人员数目,可为决策者实现拣选作业现场的少人化提供决策理论依据,减少拣选费用。

       

      Abstract: A research is conducted on the zoning problem of part distribution picking area for assembly lines with pull production. In such a set parts supply (SPS) distribution mode, to balance the picking time of each zone and identify production tact (TT), a mathematical model containing TT is established. By solving this problem to minimize the objective function, the optimal number of zones is obtained. Then, a heuristic algorithm is put forward. It optimizes the part picking frequency and sequence. By this method, it presents a rule to determine the location distribution. At last, an exemplary research is made. For this example, when TT is 160 s and 80 s, the result shows that the above two objectives are realized in reasonable error. Thus, with the changing of TT, one can flexibly change the number of picking zones. The proposed method provides a theoretical reference for decision-makers to realize shojinka in job site and reduce picking cost.

       

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