基于COI与作业负荷平衡的多巷道仓库储位分配策略

    A Study of Workload Distribution and COI-based Storage Policies

    • 摘要:  储位分配策略直接影响仓储货品的拣选效率与仓库绩效。传统基于物料周转率(COI)的储位分配方法将出入库频率高的货物存储于距离出入口近的储位上,在多巷道分布的仓库当中,这可能导致部分巷道作业拥堵和事故发生率高等。为提升仓储货品拣选效率和减少巷道作业不平衡带来的负面影响,本研究将基于COI储位分配方法与巷道作业平衡改进策略相结合,通过定性解析与模型分析,提出绝对分巷道存储模型和相对平均与最大值控制模型两种储位分配改进方法。通过实例数据分析,两种新方案对行走距离增加值可控制于千分之一以内,而新最优可行解对完善仓储策略和进一步提升仓储企业效率有着重要作用。

       

      Abstract: Optimal storage assignment policies are essential for warehouses. The COI-based storage policy concerns with picking productivity, and so products in small batches but with frequent orders would be stored close to the exit of the warehouse. However, the workload imbalance among different aisles reduces the picking productivity in warehouses. Therefore, two advanced COI-based storage policies are advocated, with the aim of reducing workload imbalance among aisles. The problem is formulated by integer programming models with new constraints introduced. The problem is analyzed with real data and results indicate that satisfactory solutions are obtained, as in similar traveling distance, the advanced COI-based storage policies are more effective to reduce workload imbalance.

       

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