基于IE方法的组装生产线平衡研究——以A公司为例

    A Research on Assembly Line Balancing Based on IE Method——a case study of A company

    • 摘要: 组装生产线是制造业生产线中常见的一种生产作业形式,组装线的效率直接影响整个生产线的生产效率。本文以生产平衡率、平衡损失率和平滑性指数作为评价生产平衡的参数,运用基础IE的方法来解决生产线中的平衡问题。在生产线平衡原理的基础上,以实际测定工时为据,计算A公司3号组装生产线生产平衡指标并使用IE方法对组装生产线进行分析改善。本文还利用Flexsim仿真软件对改善方案进行效果评价,验证IE方法对生产线平衡改善的科学性、有效性。改善之后,生产线平衡率由67.24%提高到93.89%,平滑性指数由8.69降低到1.26,由此可见改善效果显著。

       

      Abstract: Assembly line is a common form of production in manufacturing enterprises, and the efficiency of assembly line directly affects the production of the whole production line. The balance rate of production, the balance loss rate and the smoothness index are used as the parameters to evaluate the production balance, and the basic IE method is used to solve the balance problem in the production line. On the basis of the production line balance principle, the production balance index of A 3 assembly line is calculated on the basis of the actual working hours, and IE method used to analyze and improve the assembly line. To prove the IE method is scientific and effective, Flexsim software is used. After improvement, the production line balance rate increases from 67.24% to 93.89%, the smoothness index decreases from 8.69 to 1.26. Thus it can be seen that the effect of improvement is significant.

       

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