工业工程 ›› 2017, Vol. 20 ›› Issue (4): 72-78.doi: 10.3969/j.issn.1007-7375.e17-2064

• 实践与应用 • 上一篇    下一篇

基于DMAIC法的进气歧管生产质量改进研究

周南南, 韦建, 吴晓峰, 于芹, 应永琼   

  1. 青岛科技大学 经济与管理学院, 山东 青岛 266061
  • 收稿日期:2017-03-21 出版日期:2017-08-30 发布日期:2017-09-08
  • 作者简介:周南南(1986-),女,安徽省人,讲师,博士,主要研究方向为国民经济核算、质量管理

A Study of Quality Improvement of Intake Manifold Based on DMAIC Method

ZHOU Nannan, WEI Jian, WU Xiaofeng, YU Qin, YING Yongqiong   

  1. School of Economics and Management, Qingdao University of Science & Technology, Qingdao 266061, China
  • Received:2017-03-21 Online:2017-08-30 Published:2017-09-08

摘要: 从企业的调研中了解到某汽车配件公司所生产的进气歧管没有达到6σ标准。结合公司的现况以及当前的管理模式,决定在该公司的进气歧管生产质量改进过程中导入6σ中的DMAIC法。对目前低于6σ规定标准的产品进行定义、测量与分析,继而提出质量问题的改进方案,结合热插机实验,验证改进方案的效果。最终提出对装配环节质量的控制方法,在此过程中会运用QC七大手法、防呆设计、统计调查表、FMEA等一些质量管理方法对问题进行假设、分析以及验证。

关键词: DMAIC法, 装配流程, 进气歧管, 热插, 质量改善

Abstract: Upon a research in the enterprise, an understanding is reached that the auto parts company produced by the intake manifold did not come up to the six sigma standard. Combining the company's current situation with the current management model, it is decided to import the DMAIC(define-measure-analyze-improve-control) method of six sigma during the company's intake manifold production quality improvement process. The product currently below the six sigma standard should be defined, measured and analyzed. And then programs of quality improvement are put forward, and through hot-charging experiments the effectiveness of the programs is verified. Finally the control method of assembly quality is put forward. In this process the seven QC practices, foolproof design, statistical questionnaire, FMEA and some other quality management methods are used in problem assumptions, analysis and verification.

Key words: DMAIC method, assembly process, intake manifold, heat plug, quality improvement

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