准时生产环境下工厂物流能力需求分析

工业工程 ›› 2012, Vol. 15 ›› Issue (2): 100-104.

准时生产环境下工厂物流能力需求分析

上海交通大学中美物流研究院，上海 200030

出版日期:2012-04-30 发布日期:2012-05-17
作者简介:张伟（1986-），男，河南省人，硕士研究生，主要研究方向为物流与供应链管理.

Capacity Requirement Analysis of Material Handling System under JIT Philosophy

SINO US Global Logistics Institution, Shanghai Jiaotong University, Shanghai 200030, China

Online:2012-04-30 Published:2012-05-17

摘要/Abstract

摘要： 通过对某汽车主机厂的工厂物流系统进行实地考察，运用流程作业分析方法，剖析了准时生产环境下工厂物流作业组织和流程。根据物流各环节工时消耗规律，基于生产计划、零部件需求、零部件包装体积和作业参数及工序建立了面向混流汽车生产线的物流能力需求与平衡的数学模型，为合理地测算物流系统工时及设备需求，量化物流劳动强度，平衡系统内各部分物流能力，提供了较为科学的方法。算例表明，建立的数学模型是正确并有效的，可为实际应用提供指导。

关键词: 准时生产, 工厂物流, 能力需求

Abstract: A study is conducted to analyze the organization and process of the feeding systems for an assembly line under the JIT philosophy. By using the field study method for an auto factory, the workflow analysis method is adopted to analyze the pattern of equipment and workforce needed in the material handling system. Based on the production planning, demands, packaging volume, and process analysis, a mathematic model is developed to quantify the labor intensity and estimate the capacity of equipment and workforce for each process in the multi model assembly line feeding systems. An example is presented to show the effectiveness of the proposed method.

Key words: just in time, material handling, capacity demand

张伟，吴迪. 准时生产环境下工厂物流能力需求分析[J]. 工业工程, 2012, 15(2): 100-104.

Zhang Wei, Wu Di. Capacity Requirement Analysis of Material Handling System under JIT Philosophy[J]. Industrial Engineering Journal , 2012, 15(2): 100-104.

参考文献

［1］王宏亮.准时制生产物流在中国汽车行业的应用［J］.工业工程, 2009,12(6):57-61. Wang Hong liang. Application of just in time material handling to auto industry in China［J］. Industrial Engineering Journal, 2009,12(6):57-61. ［2］徐学军,周武静,叶飞. TQM、TPM与准时制生产实施的关系及对绩效的影响［J］.工业工程与管理,2010,15(6):68-74.Xu Xue jun, Zhou Wu jing, Ye Fei. Relationships among implementation of TQM,TPM and JIT, and JIT implementation effects on the performance［J］. Industrial Engineering and Management, 2010,15(6):68 -74. ［3］李沛,易树平,高庆萱.汽车零部件企业面向准时供货的生产计划［J］.工业工程，2008,11(5):90- 92.Li Pei, Yi Shu ping, Gao Qingxuan. Production planning for JIT delivery oriented automobile parts enterprises［J］. Industrial Engineering Journal, 2008，11(5):90-92. ［4］Flappers D P,Miltenburg G J,Wijugard J. Embedding JIT into MRP［J］.International Journal of Production Research，1991,29(2):329-341. ［5］Wejabi O,Wesserman G S. Basic concepts of JIT modeling［J］.International Journal of Production Research，1992,30(1):141-149. ［6］齐二石，程文明.丰田生产方式评价指标体系的建立及其应用研究［J］.科学学与科学技术管理, 2005,26(4):141-148. Qi Ershi,Cheng Wenming. Study on establishment and application of TPS evaluation index system［J］. Science of Science and Management of Science and Technology, 2005,3(4):141-148. ［7］曹振新,朱云龙.混流轿车总装配线上物料配送的研究与实践［J］.计算机集成制造系统,2006,12(2):291-295. Cao Zhenxin, Zhu Yunlong. Research on material feeding and its implementation in general assembly line of mixed model automobile［J］.Computer Integrated Manufacturing Systems, 2006,12(2):291-295. ［8］林筠,李随成.多品种可变流水线平衡及改善［J］.工业工程,2000,3(2):46-49.Lin Jun,Li Suicheng. Varied convertible assembly line balanced and improved［J］.Industrial Engineering Journal,2000,3(2):46-49. ［9］Rekiek B,DeLit P,Delchambre A. Designing mixed product assembly lines［J］.Robotics and Automation, IEEE Transactions, 2000,16(3): 268-280. ［10］Battini D, Faccio M, Persona A, et al. Design of the optimal feeding policy in an assembly system［J］.International Journal of Production Economics,2009,121(1):233-254. ［11］Kubiak W. Minimizing variation of production rates in JIT systems: a survey［J］.European Journal of Operational Research, 1993,66(3):259-271. ［12］Xiao bo Z, Ohno K. Algorithms for sequencing mixed models on an assembly line in a JIT production system ［J］.Computers and Industry Engineering,1997,32(1):47-56. ［13］Boysen N, Fliedner M, Scholl A. Sequencing mixed model assembly lines: Survey,classification and model critique［J］. European Journal of Operational Research, 2009,192(2):349-373. ［14］Cano B J, Roger Z, Mercado R. A scatter search based hyper heuristic for sequencing a mixed model assembly line ［J］. Journal of Heuristics,2010,16(6):749-770. ［15］赵伟,韩文秀,罗永泰.准时生产方式下混流装配线的调度问题［J］.管理科学学报,2000,3(4):23-28.Zhao Wei, Han Wen xiu,Luo Yong tai. Scheduling mixed model assembly lines in JIT production systems ［J］.Journal of Manegement Sciences In China, 2000,3(4):23-28. ［16］李随成,王锐.X公司工时与作业方法研究［J］.工业工程,2006,9(3):116-120. Li Sui cheng, Wang Rui. The study of man hour and operation method in the X company［J］.Industrial Engineering Journal,2006,9(3):116-120.