酒品包装生产中动态缓冲管理机制

摘要/Abstract

摘要：

考虑存在资源约束的流线式酒品包装生产车间，为了减少企业生产成本，提出了一种以控制在制品(WIP)库存为主要参考指标的动态缓冲管理方法。本方法通过实时监控缓冲区的WIP库存，根据在监控窗口中缓冲区出现WIP库存由高于安全下限变化到低于安全下限的频率以及随后是否出现WIP库存耗尽的情况，对库存安全上下限进行动态调节进而实现对缓冲的动态管理。为了验证方法的有效性，安排了3组不同的仿真实验。实验结果表明：与传统的缓冲管理策略相比，基于动态缓冲管理策略的控制方法在WIP库存控制方面存在22%以上的优势，采用该方法可以有效的控制生产系统中的在制品库存。

关键词: , 流线车间；在制品库存；动态缓冲管理

Abstract:

Workinprocess (WIP) controlling can reduce production cost for enterprise, especially those flowshop job modes with capacity constraint resource (CCR). A drumbufferrope (DBR) method with dynamic buffer management approach is proposed. By setting a monitoring window on buffer as a time interval function for tracking the buffer consumption status during each monitoring window according to the frequency of WIP penetrating safety buffer and the condition of stockout, the ability of safety threshold adjusting to buffer is achieved. To verify the efficiency of the approach proposed, three experimental groups are designed. By comparing the results with traditional buffer management approach, the proposed dynamic buffer management has more than 22% improvement on WIP controlling, and the proposed approach can effectively reduce production line′s WIP inventory

Key words: flowshop, workinprocess inventory, dynamic buffer management

贺晓虎，谢勇，王红卫. 酒品包装生产中动态缓冲管理机制[J]. 工业工程.

HE Xiaohu, XIE Yong, WANG Hongwei. Dynamic Buffer Management Approach for Wine Packing Production[J]. Industrial Engineering Journal .

参考文献

［1］GOLDRATT E M, COX J, WHITFORD D. The goal: a process of ongoing improvement［M］. Great Barrington, MA: North River Press, 1992.
［2］周峰. DBR管理模式的生产计划与控制机制探讨［J］. 中国管理科学, 2000, 8(1): 17-21.
ZHOU Feng. Study on the production schedule and control mechanism in DBR［J］. Chinese Journal of Management Science, 2000, 8(1): 17-21.
［3］SCHRAGENHEIM E, RONEN B. Drumbufferrope shop floor control［J］. Production and Inventory Management Journal, 1990, 31(3): 18-22.
［4］SCHRAGENHEIM E, RONEN B. Buffermanagement: A diagnostic tool for production control［J］. Production and Inventory Management Journal,1991,32(2):74-79.
［5］郭永辉. DrumBufferRope 理论研究综述［J］. 工业工程与管理, 2008, 13(2): 1-4.
GUO Yonghui. Review on DrumBufferRope theory［J］. Industrial Engineering and Management, 2008, 13(2): 1-4.
［6］李爱华, 尹柳营. DBR 技术中确定缓冲大小的模型［J］. 中国管理科学, 1998, 6(1): 16-20.
LI Aihua, YIN Liuying. A model for determining the size of time buffers in DBR［J］. Chinese Journal of Management Science, 1998, 6(1): 16-20.
［7］WU H H, YEH M L. A DBR scheduling method for manufacturing environments with bottleneck reentrant flows［J］. International journal of production research, 2006, 44(5): 883-902.
［8］HUANG H H, PEI W, WU H H, et al. A research on problems of mixedline production and the rescheduling［J］. Robotics and ComputerIntegrated Manufacturing, 2013, 29(3): 64-72.
［9］杨琴, 周国华, 林晶晶, 等. 基于 DBR 理论的柔性流水车间动态调度［J］. 控制与决策, 2011, 26(7): 1109-1112.
YANG Qin, ZHOU Guohua, LIN Jingjing,et al. Dynamic scheduling of flexible flowshop problem based on DBR theory［J］, Control and Decision, 2011, 26(7): 1109-1112.
［10］SIVASUBRAMANIAN R, SELLADURAI V, RAJAMRAMASAMY N. The effect of the drumbufferrope (DBR) approach on the performance of a synchronous manufacturing system (SMS)［J］. Production Planning & Control, 2000, 11(8): 820-824.
［11］RIEZEBOS J, KORTE G J, LAND M J. Improving a practical DBR buffering approach using Workload Control［J］. International Journal of Production Research, 2003, 41(4): 699-712.
［12］KLUSEWITZ G, RERICK R. Constraint management through the drumbufferrope system［J］. Advanced Semiconductor Manufacturing Conference & Workshop, 1996, 11(1):7-12.
［13］徐云天, 张力菠. 考虑系统波动因素的DBR瓶颈缓冲区容量设置［J］. 工业工程, 2014, 17(6):24-29.
XU Yuntian, ZHANG Libo. Determination of constraint buffer size for drumbufferrope considering system′s fluctuation factor［J］. Industrial Engineering Journal, 2014, 17(6):24-29.
［14］BECHTE W. Theory and practice of loadoriented manufacturing control［J］. The International Journal of Production Research, 1988, 26(3): 375-395.
［15］GUIDE V D, GHISELLI G A. Implementation of drumbufferrope at a military rework depot engine works［J］. Production and Inventory Management Journal, 1995, 36(1): 79-79.
［16］CHAKRAVORTY S S. An evaluation of the DBR control mechanism in a job shop environment［J］. Omega, 2001, 29(4): 335-342.
［17］YUAN K J, CHANG S H, LI R K. Enhancement of theory of constraints replenishment using a novel generic buffer management procedure［J］. International journal of production research, 2003, 41(4): 725-740.
［18］黄祥瑞. 可靠性工程［M］.北京:清华大学出版社, 1990:15-16.
HUANG Xiangrui. Reliability engineering［M］. Beijing: Tsinghua University Press, 1990:15-16.

[1]	曾令鹤1, 吴文建2, 史乐峰3 . 基于PPP模式的电动汽车充电服务定价模型[J]. 工业工程, 2016, 19(4): 25-29.
[2]	陈晔，曹帅，徐海燕，卢波. 以顾客需求导向的产品评价体系构建研究[J]. 工业工程, 2016, 19(4): 30-35.
[3]	章添霞，李慧. 考虑运输速度和碳排放的易腐食品供应链网络优化研究[J]. 工业工程, 2016, 19(4): 83-89.
[4]	荆旭1,3，李春华2, 范秀敏3，何其昌3. 基于驾驶员身体特征和操作姿态的汽车内饰按键操作便捷性建模[J]. 工业工程, 2016, 19(4): 122-130.
[5]	万方华1, 王晓琪2, 张洪3, 丁诗泳3, 陈建国1, 王通德1, 潘文斌1. 基于KPLS的滚动轴承装配质量预测[J]. 工业工程, 2016, 19(4): 136-139.
[6]	胡荣，李东亚，江超，许跃凤. 基于多航线产品的航空公司市场价格竞争研究[J]. 工业工程, 2016, 19(4): 1-7.
[7]	黄放1，孙林辉2，陈菊红1，孙瑜2，程玉孔2. 网店从业人员MSDs的职业病研究[J]. 工业工程, 2016, 19(1): 97-101.
[8]	杨勇1, 付强1, 史慧2. 二部制契约下供应链内外部融资模式比较分析[J]. 工业工程, 2016, 19(1): 129-134.
[9]	桂达1, 朱海平1, 廖嘉伟1，杨馥铭1, 余志强2. 基于混合算法的飞机多层次装配计划优化及应用[J]. 工业工程, 2015, 18(6): 8-18.
[10]	葛安华，邹银萍. 基于价值流的S生产线的精益改善研究[J]. 工业工程, 2015, 18(6): 19-25.
[11]	黄明田1,2,储雪俭1,2. 基于RFID和二维码技术应用的服装电商物流运作模式研究[J]. 工业工程, 2015, 18(6): 49-54.
[12]	董克1,2，吕文元1. 旧设备租赁的周期预防维护策略优化[J]. 工业工程, 2015, 18(5): 14-19.
[13]	陈淑玲1,2，李铁克1,2，王柏琳1,2. 考虑加班因素的订单接受问题优化模型与算法[J]. 工业工程, 2015, 18(2): 1-08.
[14]	安岩, 邹志红, 王晓静. 基于粗糙集理论的水质模糊综合评价[J]. 工业工程, 2015, 18(1): 1-05.
[15]	郑辉，刘磊. 基于生命周期和模块化相结合的液压缸节能设计[J]. 工业工程, 2015, 18(1): 11-16.