工业工程 ›› 2024, Vol. 27 ›› Issue (2): 119-129.doi: 10.3969/j.issn.1007-7375.220110

• 工业互联与制造服务管理 • 上一篇    下一篇

随机批量运输的柔性作业车间AGV配置优化

张惠煜, 王松龄, 陈庆新, 毛宁   

  1. 广东工业大学 广东省计算机集成制造重点实验室,广东 广州 510006
  • 收稿日期:2022-06-28 发布日期:2024-04-29
  • 作者简介:张惠煜(1989-),男,广东省人,讲师,博士,主要研究方向为随机制造系统建模与优化
  • 基金资助:
    国家自然科学基金资助项目 (61973089, 51805096);广东省基础与应用基础研究基金资助项目 (2022A1515011175, 2022A1515010991);广州市基础研究计划资助项目 (2023A04J0406)

Optimization of AGV Configuration in a Flexible Job Shop with Random Batch Transportation

ZHANG Huiyu, WANG Songling, CHEN Qingxin, MAO Ning   

  1. Key Laboratory of Computer Integrated Manufacturing of Guangdong Province, Guangdong University of Technology, Guangzhou 510006, China
  • Received:2022-06-28 Published:2024-04-29

摘要: 针对柔性作业车间中物料搬运系统的AGV数量配置问题,以最小化AGV购置成本为目标,建立具有系统产出率和生产周期双重约束的优化模型。由于该优化问题是一个随机非线性的整数规划问题,且约束条件无法用决策变量的封闭形式表示,为此,提出一种基于仿真的粒子群优化算法求解该问题。针对具有随机批量运输特征的柔性作业车间,基于离散事件仿真平台构建系统的性能估算模型,提出一种嵌入仿真模型的粒子群优化算法求解AGV数量配置的优化方案。通过仿真算例实验以及不同优化方法对比,对比结果显示,该方法较其他算法在优化结果的优越性和稳定性上分别平均提高了8%和8.9%。分析实际应用案例确定了优化的配置方案,结果验证了所提方法的有效性,具有实际应用价值。

关键词: 柔性作业车间, AGV配置, 批量运输, 仿真优化

Abstract: To solve the issue of configuring AGV quantity for a material handling system in a flexible job shop, an optimization model with dual constraints of system output rate and production cycle is established to minimize the AGV purchase cost. Since the optimization problem is a stochastic nonlinear integer programming one, and the constraints cannot be expressed in a closed form of decision variables, a simulation based on particle swarm optimization algorithm is proposed to solve it. For a flexible job shop with random batch transportation, a performance estimation model is established based on a discrete event simulation platform, and a particle swarm optimization algorithm embedded in the simulation model is proposed to generate the optimization scheme of AGV quantity configuration. Through simulation experiments and comparison of different optimization methods, it shows that the proposed method has an average improvement of 8% and 8.9% in terms of superiority and stability compared with other algorithms. The optimized configuration scheme is determined by analyzing a practical application case, and the results verify the effectiveness of the proposed method, which has practical application value.

Key words: flexible job shop, AGV configuration, batch transportation, simulation optimization

中图分类号: