Industrial Engineering Journal ›› 2014, Vol. 17 ›› Issue (5): 93-98.

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An Optimal Configuration of Multi-echelon Assembly  Supply Chains Under Capacity Constraints

  

  1. (1. Guangdong Provincial Key Laboratory of Computer Integrated Manufacturing System, Guangdong University of Technology,
    Guangzhou 510006, China;2. Department of Industrial and Manufacturing Systems Engineering, The University of Hong Kong,
    Hong Kong ,China;3. College of Science, South China Agricultural University, Guangzhou 510642, China)
  • Online:2014-10-31 Published:2014-12-01

Abstract:  The configuration problem of multi-echelon supply chain with limited production capacity is discussed. Based on the relationship of safety stock with respect to both the production capacity and net replenishment time, the supplier selection and the corresponding service times are optimized. A mixed integer programming model has been proposed for solving the supply chain configuration problem under uncertain market demands and limited production capacity, while an improved Genetic Algorithm with higher solution precision is adopted for problem solving. Two observations have been obtained from the results. First, a supply chain should avoid selecting those suppliers with smaller remaining capacities yet without advantageous prices and service times. Second, in case of highly fluctuated demands, a supply chain should allow broader lead time ranges for suppliers to achieve lower SCC(supply chain configuration)cost.

Key words:  capacity constraint, demand uncertainty, supply chain optimization configuration, improved genetic algorithm