A Research of Windlass Clutch Failure Based on the Model of DMAIC

doi:10.3969/j.issn.1007-7375.e16-4289

Industrial Engineering Journal ›› 2017, Vol. 20 ›› Issue (3): 75-81.doi: 10.3969/j.issn.1007-7375.e16-4289

Previous Articles Next Articles

A Research of Windlass Clutch Failure Based on the Model of DMAIC

DUAN Bin¹, LEI Yongjie², LIU Rong¹, ZHANG Lisong³

1. Wuhan University of Technology, Wuhan 430070, China;
2. The 9th Designing of China Aerospace Science Industry Corp., Wuhan 430040, China;
3. Wuhan Marine Machinery Plant Co., Ltd. Wuhan 430084, China

Received:2016-10-28 Online:2017-06-30 Published:2017-07-12

Abstract

Abstract: To reduce the failure rate in the process of using the deck machinery clutch of the windlass,the DMAIC model of 6Sigma is used to solve this problem.For the failure frequency and type,a qualitative analysis method is adopted to analyze the main causes,and then the DOE experimental design is introduced to improve the process of parameter configuration and optimization.In order to determine the fitting model,a quantitative analysis is conducted by sifting appropriate experiment factor and factor levels and then by a residual analysis the effectiveness of the model is determined so that the production gets in control revolving around the model and customer satisfaction is enhanced.

Key words: clutch, Six Sigma, DMAIC Model, DOE experimental design method

CLC Number:

U664.4+2

DUAN Bin, LEI Yongjie, LIU Rong, ZHANG Lisong. A Research of Windlass Clutch Failure Based on the Model of DMAIC[J]. Industrial Engineering Journal , 2017, 20(3): 75-81.

References

[1] 苏文斗. 自动同步离合器的啮合动力学问题[J]. 热能动力工程, 1989(6):40-46.SU Wendou. On meshing dynamics of Synchro-Self-Shifting clutches[J]. Journal of Engineering for Thermal Energy and Power, 1989(6):40-46.
[2] 江嘉铭. S.S.S.离合器的动力学仿真研究[D]. 哈尔滨:哈尔滨工程大学, 2010.JIANG Jiaming. The study of the dynamics simulation for the S.S.S. clutch[D]. Harbin:Harbin Engineering University, 2010.
[3] TANDON N, KUMAR K S. Detection of defects at different locations in ball bearings by vibration and shock pulse monitoring[J]. Noise & Vibration Worldwide, 2003, 34(3):9-16.
[4] HAMBABA A, HUFF E. Multiresolution error detection on early fatigue cracks in gears[C]//2000, 6:367-372.
[5] LI S H, WU C C. Improving the efficiency of IT help-desk service by Six Sigma management methodology (DMAIC)-a case study of C company[J]. Production Planning & Control, 2011, 22(7):612-627.
[6] LEAPHART C L, GONWA T A, MAI M L, et al. Formal quality improvement curriculum and DMAIC method results in interdisciplinary collaboration and process improvement in renal transplant patients[J]. Journal of Surgical Research, 2012, 177(1):7-13.
[7] GHOSH S, MAITI J. Data mining driven DMAIC framework for improving foundry quality-a case study[J]. Production Planning & Control, 2014, 25(6):478-493.
[8] HAWKINS D M, QIU P, KANG C W. The change point model for statistical process control[J]. Journal of Quality Technology, 2003, 35(4):355-366.
[9] KUMARAVADIVEL A, NATARAJAN U. Application of Six-Sigma DMAIC methodology to sand-casting process with response surface methodology[J]. International Journal of Advanced Manufacturing Technology, 2013, 69(5-8):1403-1420.
[10] NITHYANANDAM G K, PEZHINKATTIL R. A Six Sigma approach for precision machining in milling[J]. Procedia Engineering, 2014, 97:1474-1488.
[11] SPARKS R S. CUSUM charts for signaling varying location shifts[J]. Journal of Quality Technology, 2000, 32(2):157-171.

A Research of Windlass Clutch Failure Based on the Model of DMAIC

PDF

Knowledge

Abstract

Cite this article

share this article

References

Related Articles 3

Recommended Articles

Metrics

Comments

[1]	HE Zhen, HU Hao, LIU Hailong, WANG Wei. A Review on the Theoretical Research and Application of Lean Six Sigma [J]. Industrial Engineering Journal, 2021, 24(5): 1-8,54.
[2]	CHEN Honggen, YAN Xin, NIU Xiaojuan, ZHANG Yan. Production Quality Improvement of Steering Shaft Based on DMAIC [J]. Industrial Engineering Journal, 2021, 24(2): 100-109,124.
[3]	CAI Ziwei, YANG Chunyan. An Integrated Study of Extension Innovation Method and Six Sigma Management Method [J]. Industrial Engineering Journal , 2017, 20(3): 60-67.