基于EVSM及仿真技术的精益生产改善研究

doi:10.3969/j.issn.1007-7375.e16-2313

工业工程 ›› 2017, Vol. 20 ›› Issue (2): 64-70.doi: 10.3969/j.issn.1007-7375.e16-2313

基于EVSM及仿真技术的精益生产改善研究

张洪亮¹, 骆文斌²

1. 安徽工业大学管理科学与工程学院, 安徽马鞍山 243032;
2. 杭州电子科技大学管理学院, 浙江杭州 310018

收稿日期:2016-12-18 出版日期:2017-04-30 发布日期:2017-05-13
作者简介:张洪亮(1979-),男,河北省人,副教授,博士,主要研究方向为精益生产及系统建模与仿真.
基金资助:
安徽省社科联社会科学创新发展课题资助项目（A2015070）；安徽省教育厅人文社科重点资助项目（SK2016A0168）

Lean Production Improvement by EVSM and Flexsim Simulation

ZHANG Hongliang¹, LUO Wenbin²

1. Management Science and Engineering School, Anhui University of Technology, Maanshan 243032, China;
2. Management School, Hangzhou Dianzi University, Hangzhou 310018, China

Received:2016-12-18 Online:2017-04-30 Published:2017-05-13

摘要/Abstract

摘要： 构建了环境价值流图分析法，使价值流图分析涵盖了环境因素，弥补了传统价值流图分析的不足。同时，将环境价值流图分析与仿真技术结合，提高了未来价值流图绘制的客观性。以某电机厂定、转子的生产过程为例，应用环境价值流图从时间和能量消耗2个方面，识别了该厂生产过程存在的问题，以时间及能耗增值率为改善主线，利用工业工程手法与Flexsim仿真等方法进行改善，减少了在制品数，提高了该厂生产过程中的时间增值率。同时，改善了生产过程中的能耗增值率，降低了生产过程对环境的影响。

关键词: 绿色生产, 环境价值流图, Flexsim仿真, 精益改善

Abstract: The environmental value stream is constructed, which facilitates value stream management analysis of the operation efficiency as well and environmental efficiency. In addition, the integration of simulation and environmental value stream improves the objectivity of future value stream mapping. By applying the theory to one motor factory's production process of stator and rotor, the production problems are identified in environmental value stream management from time and energy consumption, and then the IE tools and Flexsim simulation are applied. The implementation effect not only includes inventory reduction as well as ratio increase of value-added time, but also contains easing the influence of production to environment.

Key words: green production, environmental value stream mapping, Flexsim simulation, lean improvement

中图分类号:

F273

张洪亮, 骆文斌. 基于EVSM及仿真技术的精益生产改善研究[J]. 工业工程, 2017, 20(2): 64-70.

ZHANG Hongliang, LUO Wenbin. Lean Production Improvement by EVSM and Flexsim Simulation[J]. Industrial Engineering Journal , 2017, 20(2): 64-70.

参考文献

[1] 陈晓红, 赵贺春, 李岩. 工业企业低碳生产的动力机制研究[J]. 数理统计与管理, 2014, 33(2): 222-232. CHEN Xiaohong, ZHAO Hechun, LI Yan. The dynamic mechanism of carbon production in industrial enterprises [J]. Journal of Applied Statistics and Management, 2014, 33(2): 222-232.
[2] 荆全忠, 杨晶. 基于价值流图的抽油杆生产线平衡优化研究[J]. 工业工程与管理, 2014, 19(5): 18-23. JING Quanzhong, YANG Jing. The balancing optimization of sucker rod production line based on value stream mapping [J]. Industrial Engineering and Management, 2014, 19(5): 18-23.
[3] 葛安华, 邹银萍. 基于价值流的S生产线精益改善研究[J]. 工业工程, 2015, 18(6): 19-25. GE Anhua, ZOU Yinping. A value-stream-based study of lean improvement of S production line [J]. Industrial Engineering Journal, 2015, 18(6): 19-25.
[4] 倪稷子, 阚树林, 沈军. 基于价值流图技术的锁体生产系统优化[J]. 工业工程, 2011, 14(4): 139-144. NI Jizi, KAN Shulin, SHEN Jun. System optimization of the padlock body production based on VSM [J]. Industrial Engineering Journal, 2011, 14(4): 139-144.
[5] 谢庆红, 王小彬. 基于价值流图析的复杂产品装配优化研究-以G公司DM3生产装配优化为例[J]. 工业工程与管理, 2013, 18(4): 117-121. XIE Qinghong, WANG Xiaobin. Optimization study of complex production assemble based on value stream mapping [J]. Industrial Engineering and Management, 2013, 18(4): 117-121.
[6] 缪周, 徐克林, 李振飞. 基于价值流图的生产线再设计: 案例研究[J]. 工业工程, 2009, 12(5): 115-119. MIAO Zhou, XU Kelin, LI Zhenfei. Production line redesign by using value flow diagram [J]. Industrial Engineering Journal, 2009, 12(5): 115-119.
[7] 刘晓冰, 周春柳. 基于价值流的复杂装备精益改善研究[J]. 工业工程与管理, 2015, 20(6): 137-144. LIU Xiaobing, ZHOU Chunliu. Research of lean improvement using value stream in complex equipment manufacturing industry [J]. Industrial Engineering and Management, 2015, 20(6): 137-144.
[8] Jr TORRES A S, GATI A M. Environmental value stream mapping as sustainability management tool [D]. São Paulo: University of São Paulo, 2009.
[9] FAULKNER W, BADURDEEN F. Sustainable value stream mapping (Sus-VSM): methodology to visualize and assess manufacturing sustainability performance [J]. Journal of Cleaner Production, 2014, 85: 8-18.
[10] MÜLLER Egon, STOCK Timo, SCHILLIG Rainer. A method to generate to energy value-streams in production and logistics in respect of time-and energy-consumption [J]. Production Engineering, 2014, 8(1): 243-251.
[11] NG R, LOW J S C, SONG B. Integrating and implementing lean and green practices based on proposition of carbon-value efficiency metric [J]. Journal of Cleaner Production, 2015, 95: 242-255.
[12] VINODH S, RUBEN B, ASOKAN P. Life cycle assessment integrated value stream mapping framework to ensure sustainable manufacturing: a case study [J]. Clean Technologies & Environmental Policy, 2015, 18(1): 1-17.
[13] 刘洪伟, 刘江龙, 汪洋. 钢管增载打包作业效率提升方法研究[J]. 工业工程与管理, 2015, 20(4): 152-155. LIU Hongwei, LIU Jianglong, WANG Yang. Efficiency improvement method research about the increasing load packaging jobs of steel pipe [J]. Industrial Engineering and Management, 2015, 20(4): 152-155.
[14] 朱华炳, 王龙, 涂学明, 等. 基于ECRS原则与工序重组的电机装配线产线平衡改善[J]. 机械设计与制造, 2013(1): 224-226. ZHU Huabing, WANG Long, TU Xueming, et al. Balance improvement of motor assembly line based on ECRS principle and process reorganization [J]. Machinery Design & Manufacture, 2013(1): 224-226.

基于EVSM及仿真技术的精益生产改善研究

Lean Production Improvement by EVSM and Flexsim Simulation

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 3

编辑推荐

Metrics

本文评价

[1]	张磊, 李中原. 基于IE方法的组装生产线平衡研究——以A公司为例[J]. 工业工程, 2017, 20(3): 45-52,74.
[2]	李军, 范丙毅, 李翔宇. 手机Housing检包线平衡分析及优化设计[J]. 工业工程, 2017, 20(2): 71-77.
[3]	侯琳娜1,2, 王海燕3, 贾伟伟2. 液晶显示器外壳生产线平衡分析与改善[J]. 工业工程, 2011, 14(4): 124-128.