Industrial Engineering Journal ›› 2017, Vol. 20 ›› Issue (3): 35-44.doi: 10.3969/j.issn.1007-7375.e17-2005

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Internet-of-Thing-Based Dynamic Kitting Synchronization of Production and Logistics:Analysis and Solution

LIU Xuan1, QU Ting1,2, WU Qiang1, ZHANG Ting1, HUANG Guoquan3,4   

  1. 1. Guangdong CIMS Provincial Key Lab, Guangdong University of Technology, Guangzhou 510006, China;
    2. School of Electrical and Informatics Engineering, Jinan University(Zhuhai Campus), Zhuhai 519070, China;
    3. Institute of Physical Internet, Jinan University(Zhuhai Campus), Zhuhai 519070, China;
    4. Department of Industrial and Manufacturing Systems Engineering, The University of Hong Kong, Hong Kong, China
  • Received:2017-01-07 Online:2017-06-30 Published:2017-07-12

Abstract: Dynamic synchronization of Production-Logistics (PL) in kitting manufacturing enterprise is studied.Considering the PL system which includes multi-Plant,a Packing workshop and a Warehouse and aiming at the multi-dimension influence brought by dynamics in kitting manufacturing,an analysis is conducted into the dynamic effect scope in production logistics operation process,extending the AUTOM information infrastructure to a multi-level,multi-stagedynamic kitting synchronization information framework adapted to PL,and then introducing a kitting-manufacturing-adapted three-tier,two-stage kitting synchronization mechanism.Finally,with the order data extracted from the PL system of a chemical manufacturing enterprise,adopting GA-based target cascading (ATC) method,the dynamic caused by customer demand changes is solved.Result shows the optimization result from ATC-based kitting synchronization performance is better than AIO-based kitting synchronization and un-kitting synchronization,with not only kitting standard increased but system total cost also declined.In the PL of a kitting manufacturing enterprise,this solution provides an effective application framework and feasible method to enforce the precise plan formulation and adaptive decision-making of a big kitting manufacturing enterprise.

Key words: production logistics, dynamic synchronization, kitting manufacturing, analytic target cascading

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