Industrial Engineering Journal ›› 2023, Vol. 26 ›› Issue (2): 31-39,66.doi: 10.3969/j.issn.1007-7375.2023.02.004

• System Analysis & Management Decision • Previous Articles     Next Articles

An Order Batching Problem Based on Joint Picking and Sorting

FENG Ailan, ZHOU Manman, YANG Lechang   

  1. School of Mechanical Engineering, University of Science and Technology Beijing, Beijing 100083, China
  • Received:2021-12-10 Published:2023-05-05

Abstract: This paper studies the order batching problem in an accumulation/sortation system which combines partitioned sorting and automatic circular sorting lines. A multi-objective order batching and scheduling model is proposed to minimize the number of delayed orders and the average delay time. Variable neighborhood search (VNS) algorithm is applied to solve the problem, and the passive wave division is adopted to alleviate the congestion in sorting lines. Results of the case analysis show that: when the order arrival rate λ=5, compared to the order batching strategy considering picking only, the batch strategy of joint picking and sorting gives the optimization rates of the number of delayed orders and the average delay time as 88.8% and 80.4%, respectively, under the FCFS assignment rule, while the optimization rates of both indicators as 100% under the fixed priority rule. It proves that the batch strategy of joint picking and sorting has a good effect in reducing the number of delayed orders. Finally, by discussing the order arrival rate and the number of delivery channels, a sensitivity analysis is conducted to further promote the experimental results and provide the basis for parameter selection.

Key words: order batching and sequencing, partitioned picking, circular sorting line, VNS algorithm

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