Analysis and Improvement of Automobile Chassis Production Line Based on Value Stream Map

doi:10.3969/j.issn.1007-7375.e17-2192

Abstract

Abstract: To solve the problems of the low balance efficiency of automobile chassis production line, unreasonable layout and lack of information flow, the production process is restructured using the tool of value stream map. In other words, by introducing the U-shaped line and visual management and adopting flexible mode of production operation, the terminal supermarket of raw materials and products is set up. At last, as can be seen, the line balance efficiency is increased from 71.1% to 93.9%, the increment rate from 4.2% to 9.87%, the machining efficiency increased from 4.3% to 11%.

Key words: chassis production line, value stream map, production line balance, dashboard management

CLC Number:

THI6

WANG Xiuhong, WANG Mengfei, SUO Jing, LIU Xuehao. Analysis and Improvement of Automobile Chassis Production Line Based on Value Stream Map[J]. Industrial Engineering Journal , 2018, 21(1): 67-72.

References

[1] FRANDSON A, ALVES T. Analysis of the work flow in a complex project[C/OL]. (2012-05-22). http://ascelibrary.org/ doi/pdf/10.1061/9780784412329.
[2] 张连营, 刘婧, 李彦伟. 基于价值流图的高速公路路面施工管理[J]. 工程管理学报, 2015, 3 (29): 55-59.
ZHANG Lianying, LIU Jing, LI Yanwei. Pavement construction management based on value stream map[J]. Journal of Engineering Management[J], 2015, 3 (29): 55-59.
[3] 张伦, 基于价值流图析的Z印刷厂精益改善研究[D]. 大连: 大连理工大学, 2014: 1-64.
ZHANG Lun. Research on lean improvement of Z Printing Plant based on value stream mapping[D]. Dalian: Dalian University of Technology[D]. 2014: 1-64.
[4] BEVIACQUA M, CIARAPICA F E, GIACCHETTA G. Value stream mapping in project management: a case study[J]. Project Management Journal, 2008, 39(3): 110-124.
[5] 周越, 余建波. 基于价值流图的复杂电子产品生产线精益化研究[J]. 机械制造, 2017, 55(629): 101-104.
ZHOU Yue, YU Jianbo. Research on lean production line of complex electronic products based on value flow graph[J]. Machinery, 2017, 55(629): 101-104.
[6] 葛仲秋. 基于价值流图析的汽车密封条精益生产分析与改善[D]. 上海: 上海交通大学, 2011: 23-47.
GE Zhongqiu. Research on application of lean production for automobile rubber sealing industry based on value stream mapping[D]. Shanghai: Shanghai Jiaotong University, 2011: 23-47.
[7] 俞宁, 黄陆斐, 秦雪梅. 基于价值流图的汽车TC装配线精益改进[J]. 西南科技大学学报, 2014, 4(29): 87-91.
YU Ning, HUANG Lufei, QIN Xuemei. Lean improvement of TC assembly line based on the value stream mapping[J]. Journal of Southwest University of Science and Technology, 2014, 4(29): 87-91.
[8] 杨曜滨. 价值流图在汽车制造中的分析应用[J]. 物流工程与管理, 2017, 5(39): 142-144.
YANG Yaobin. VSM analysis and application in automobile manufacturing process[J]. Logistics Engineering and Management, 2017, 5(39): 142-144.
[9] TEICHGRÄBE U K, DE BUCOURT M. Applying value stream mapping techniques to eliminate non-value-added waste for the procurement of endovascular stents[J]. European Journal of Radiology, 2012, 81(1): 47-52.
[10] SOBCZYK T, KOCH T A. Method for measuring operational and financial performance of a production value stream[J]. IFIP-The International Federation for Information Processing, 2008, 257(1): 151-163.